Central lubrication - The use of centralized lubrication systems
All lubrication methods are used to bring the lubricants in the required time in the right amount of friction to lubricated points in machines of all kinds and, if necessary, from there after lubrication derive again.
Friction and wear on machinery and equipment, the biggest enemy and lead to valuable resources are lost and caused considerable damage to the economy. Lubrication methods help reduce both risk and significantly reduce friction and wear to a minimum. To maximize the life of the plant and machinery will be extended enormously.
An SKF automatic lubrication system is required if multiple lubrication points must be supplied with lubricants. The benefit of lubrication is that the maintenance effort is reduced, since the lubricant can be monitored from one central location. However, central lubrication systems in the procurement and installation of expensive and too complicated. When set correctly, but it reduces the lubricant consumption expenditure. The wear on the machine is reduced greatly. SKF lubrication also sets the stage for an oil circulation, be in the lubricant back into a reservoir, where it is purified and then used again. The multiple use of the lubricant cost is reduced even further.
With central lubrication systems can be also the complexity of a machine or system change significantly positive. The operation of a central lubrication systems can be plausibly explained by the internal combustion engine. There, an oil pump promotes the lubricating oil from the oil pan (the reservoir) through the oil filter (treatment plant) through channels within the engine to the lubrication points (crankshaft and valves) . If the lubricating oil has done its work, it flows back into the oil pan. The cleaning is done during the combustion engine by regular changes (renewal) of the lubricating oil. Grease lubrication systems for large machinery and equipment consist of a combination of individual components that are precisely matched to each other.
For the lubrication methods are there are certain criteria by which they are divided into lubrication
Consumption lubrication
lubrication
Splash lubrication
Lifetime lubrication
Single lubrication (semi-automatic and automatic)
Central lubrication systems
Components of lubrication systems
The heart of such a central lubrication system, the pumps that transport the lubricant, supported by the lubricant distribution, to the right places. This reliable operating unit of the central lubrication systems is ensured by the controller. The control of the central lubrication systems is done today by computer programs. The entire system is complemented by the central lubrication hose connections, re-routing and other accessories. Another advantage of a centralized lubrication system is to supply the bearings of the machine or system with the optimum amount of lubricant. This is derived from frictional heat and kept the low wear. With the help of SKF (bird) PTO will be the effectiveness and life of machinery and equipment increased significantly. The supply of lubricants is done by the central lubrication system automatically during the operation of machinery and equipment. The pump systems are the central lubrication system in each specific application areas open to interpretation. For conveyor belts, textile and machine tool can be used initiate pumping. The lubrication of rolling mills and sawmills requires dual-line pumps. When the Central lubrication of combines and tractors Progressive pumps are necessary. Under progressive pump means pumps that transport (progressive) in progressive order lubricants to their destination. Even distribution can be interpreted as a progressive distributor.
Summary of the components of lubrication systems
Among the individual components of the central lubrication include:
• Central lubrication pump
• Pipelines
• distribution, several
• Hoses and
• Threaded
Even with the pumps of the central lubrication systems are used in various types such as barrel or piston pumps.
The installation of a system for central lubrication
The configuration of the system for central lubrication already requires great attention to find the most effective and cheapest price variations and all interfaces to be supplied optimally supply lubricants. Designing a central lubrication begins with knowledgeable and experienced consulting with the appropriate professionals. From the same hand should then also be the installation in order to guarantee the desired result. The documentation of the completed facility for SKF (bird) PTO is ultimately the basis for professional service, care and maintenance thereof.
Importance of lubrication
There is increased by the economy in the knowledge that arise due to insufficient lubrication or lubrication significant additional costs for repairs and spare parts. Downtimes that occur through the failure of repair-related machines and equipment can thus be prevented by earmarked central lubrication systems. Anyone who believes, as has always been to lubricate the friction points with relevant hand, takes the risk, either too much or too little lubricant to use or difficult to access at all to skip. This conjured up the danger, to take stock damage or total loss of the machine purchase. With central lubrication, all existing grease points evenly and supplies in proper time intervals and the necessary amount of lubricant is precisely dosed. So there is no "too much" or "too little" and the productivity of plant and machinery is thus increased. That does not mean that the "grease gun" now "out". A useful combination is the affordable way to reach by electric or pneumatic drive, a first form of SKF (bird) to a centralized system. Through this progressive lubrication, control is possible from one point and it provides the advantage of ensuring means of a central lubrication pump, the entire automatic central lubrication system. For all further steps to the most advanced lubrication are proven supplier of centralized lubrication systems , and computer-controlled available.